What Impacts Speed Variation On Motors and Why Isn’t It Exact?

June 3, 2014

To answer these questions we’ll look at the main motor types: AC Induction, Permanent Magnet DC, Brushless DC and Universal motors to discuss why when an ideal speed verse torque curve is plotted does the plot change from one motor to the next.

(Note: All these motor types naturally experience drop in speed as torque is added to the shaft, however this is not the speed being referred to.) 

More speed variation can be expected in some motor types; typically the two types with the most variation are universal and PMDC brushed motors. Conversely, brushless PMDC and AC motors usually have less variation.

Brushless DC Motors

The brushless motor has less variation because it is used with a control system.  A control is needed for commutation in a brushless motor and can be used to control speed.  Actually, depending the control type, speed can be maintained through specific ranges in torque very accurately.

AC Induction motors

Less variation in the AC induction motors occurs due to synchronous speed; basically this means that the speed of the motor will synchronize to the frequency of the AC current wave.  However, in induction motors there is slip so the rotor speed and AC wave frequency will not be exactly synchronous, but the drop in speed is more predictable than brushed and UM motors.

Brushed Permanent Magnet DC and Universal Motors

Brushed PMDC and Universal motors have the most speed variation.  This is primarily because they do not necessarily need to be run with a speed control.  The electric circuit contains a number of variables that contribute to speed variation.  Those are winding resistance, magnetic strength, brush grade variation, brush friction, electrical connecting from brush to commutator and air gap to name the largest contributors.

In general if precision speed is needed then controls need to be used to regulate speed through feedback from some sort to speed signal on the motor, i.e encoders, hall effect sensors or tachometers.  If speed is critical in your application then work with your motor supplier to implement the technology and equipment necessary regulate speed.

How to use the Motor Search Tool

Narrow your search by selecting motor type, gearbox, voltage, and phase options for your desired motor.

Select a dominant variable: choose one of the three parameters to narrow your search. The selected variable determines which slider bar you will be able to manually move.

Use the slider corresponding to your dominant variable to further narrow your motor selection. The other sliders will automatically move to show available ranges based on the range of your selected variable.

Results will upload as your search criteria changes. If you have any questions regarding your results or how to use the search tool, you can chat with us using the green tab on the left-hand side of your screen.


Note: Groschopp Universal motors are custom built to fit your application so no additional options are available to narrow the search. Selecting the Universal motor type will prompt a message taking you to the Universal product page.

Not sure what you need?

One of our team members would be happy to help. Contact us at 800-829-4135 or by email at sales@groschopp.com. You can also chat with us using the green tab on the left side of your screen.

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Universal Motors

Groschopp Universal motors are custom built to fit your application so no additional options are available to narrow the search. Standard frame sizes and motor features can be found on the Universal page.

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