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Video Transcript
Welcome back, this is Joe and I’m Janette with Groschopp. In this fourth video in our series “How to Choose an Electric Motor,” we’ll begin discussing our four motor types —Universal, Permanent Magnet DC, AC Induction and Brushless DC. Throughout these videos, we’ll go over their construction, characteristics, advantages and disadvantages, as well as teach you how to interpret the motor performance curves for speed, torque and efficiency.
There will be trade-offs between the different motor types and sometimes the best choice isn’t obvious. That’s why we’ll give you some aids to help you understand the pros and cons to make the selection process easier.
Janette, do you want to start us off with universal motors?
Sure Joe. Universal motors are great for AC or DC applications that need a simple, high speed, low-cost motor with intermittent duty cycles. They’re durable and suited for rough, high vibration applications where low noise is not needed, such as commercial concrete drills or floor sanders.
As you can see, we have the basic components of a Universal Motor laid out here. Both the armature and field in this type of a motor are wound with magnet wire, and the electrical connection to the armature is made through the commutator and brushes.
There are two characteristics that set the Universal Motor apart from most other motor types. First, it runs off of both AC and DC power, giving it the name Universal Motor. Second, a Universal motor is capable of running at extremely high speeds, from 8,000 to more than 20,000 rpm. These two characteristics make the universal motor fairly unique and ideally suited to specialized applications.
Several other characteristics of the universal motor to consider are the high starting torque; the 55 to 70 percent efficiency rate; and the average life expectancy of 500-2000 hours.
One main advantage of the Universal motor is its high power density. It’s not uncommon for a Universal Motor to have over twice the continuous output power as an equally-sized AC motor. Additionally, its low cost, portability, and ability to run without a control make it worth looking at.
A few downsides to universal motors are that they are noisy, inefficient at low voltages, burnout quickly in stall conditions, require high maintenance due to the brushes and the open frame design. They also have poor speed regulation, and the high speeds prevent gearbox usage.
That’s right, Janette. Before we look at universal motor performance curves, I’d like to quickly comment on low voltage and Universal Motors. If you operate a Universal Motor under 100 volts, the efficiency drops drastically. With a battery input source, the universal motor could quickly drain it. As a rule, other motor options should be considered for low voltage situations.
Here we have the typical speed-torque curve of the Universal Motor. This is the cold motor curve, and you can see that it’s fairly linear with good starting torque. The sharp upward curve as the torque decreases is a unique characteristic of the universal motor.
Now we’ve added the hot motor curve. Here you can see the effect that heat has on motor performance. For a given torque point, the motor will run a little slower as it heats up.
Alright…now we’ve added the motor’s efficiency curve, the black dashed line. Under ideal circumstances, the motor’s peak efficiency will occur very near the motor’s operating torque. However, in most cases the actual peak efficiency will occur at a higher torque than the rated torque.
Janette, I’d just like to make a comment about speed torque curves. On our website, you’ll find that our motors have speed-torque curves associated with them. This allows you to see exactly how any given Groschopp motor will perform.
Up next in our series on “How to Choose an Electric Motor,” we’ll look at Permanent Magnet DC Motors. For more information about Groschopp or any of our Universal Motor products, check out our website at www.groschopp.com.
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Gear Motor Basics | Case Studies
We’re taking everything we’ve discussed and applying it in three scenarios. Any gear motor will work for most applications, but there’s usually only one or two types that are best.
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Gear Motor Basics | Matching Gear Motors – Integrated Solutions
In this video we discuss how to select a gear motor in four simple steps by choosing an integrated gear motor.
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Gear Motor Basics | Matching Gear Motors – Motor Selection
This video continues our discussion of selecting a gear motor by pairing the separate components. Now we look at how to select a motor based on the reducer selected for the application.
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Gear Motor Basics | Matching Gear Motors – Reducer Selection
In this video we begin our deep dive into gear motor selection. There are two methods for pairing motors and reducers to create the optimal gear motor. Here we begin with the first method by taking a look at gear box selection.
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Gear Motor Basics | Application Parameters
This video covers the important application criteria that need to be considered when selecting a gear motor.
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Gear Motor Basics | Right Angle Reducers
Right Angle reducers are great for applications where size and space are at a premium. With the ability of the the output to turn a 90 degree corner.
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Gear Motor Basics | Planetary Reducers
Planetary reducers are ideal for applications requiring high torque in a small package and an output shaft with coaxial alignment. We'll discuss the construction, characteristics, advantages and disadvantages of Planetary gearboxes.
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Gear Motor Basics | Parallel Shaft Reducers
Parallel shaft gearboxes are an ideal solution for continuous duty applications; applications requiring low torque; applications with higher ambient temperatures; or applications that are cost conscious.
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Gear Motor Basics | An Introduction to Gear Motors
In this video we give a quick overview of motors and explain the rationale for using gear motors - why using a reducer (gearbox) with a motor enables the use of a smaller motor and increased torque and/or speed.
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Tech Tip: Troubleshooting an Overheating Motor
Even when the motor matches the application on paper, you can still run into new variables while testing. Here are six common checks to help determine why your motor may be overheating.
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Tech Tip: Planetary Gearboxes
In this video we discuss planetary gearboxes. Learn the ins and outs of how these reducers work as well as their advantages and disadvantages.
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How to Choose an Electric Motor: Engineering Tools
As we round out this video series, we will share several motor calculation formulas and other tools to help you with the selection process.
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How to Choose an Electric Motor: Case Studies
We’re taking everything we’ve discussed and applying it in three scenarios with varying levels of customized motors. Any motor will work for most applications, but there’s usually only one or two types that are best.
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How to Choose an Electric Motor: Custom Built Electric Motors
In this video we hope to ease any concerns you may have about what’s involved in customizing a motor to fit your application. You don’t have to take a standard motor and try to make it “fit” your application.
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How to Choose an Electric Motor: Brushless DC Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of BLDC Motors. We'll also look at the BLDC motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: AC Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of AC Motors. We'll also look at the AC motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: DC Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of DC Motors. We'll also look at the DC motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: Universal Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of Universal Motors. We'll also look at the Universal Motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: Application Criteria (Part 2)
This is part two of our discussion on application criteria. It seems obvious, but we like to remind our customers to always consider the maximum size and weight of motor their application will allow, and to know what kind of life expectancy the motor will need to have.
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How to Choose an Electric Motor: Application Criteria (Part 1)
This video (and the next) cover important application criteria, first we'll focus on application constraints that need to be taken into consideration during the design process.
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How to Choose an Electric Motor: Introduction & Basics
Selecting the right motor can be a complicated process. In this first video we introduce the basic concepts of electric motors.
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How To Switch Your Voltage between 12V and 24V-48V on a Groschopp Brushless Control
This video shows a short step by step tutorial on how to switch the output voltage on a Groschopp brushless control.
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How To Set Current Limit on a Groschopp Brushless Control
This short video shows how to set your current limit on a Groschopp brushless control.
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How To Set Gain on a Groschopp Brushless Control
Watch this video to learn about gain and how to set it on a Groschopp brushless control.
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Groschopp Tech Tips: Motor Search Tool
This tutorial video shows you how to use Groschopp's motor search tool to find your ideal motor.
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Tech Tips: Brushless Control Basics
By watching this video, you will learn the basics of all of Groschopp's brushless controls, their enclosure types, and low volt and high volt options.
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Tech Tips: Oil vs. Grease
In this video, we will explain 7 factors to consider when deciding between oil and grease to determine which type of lubricant is best for your gear motor.
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Planetary Right Angle DC Gear Motors
Groschopp offers a line of Planetary Right Angle DC Gear Motors that provide the advantages of standard right angle gearmotors without giving up efficiency.
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Groschopp Introduces Customizations and 3D Models
Groschopp makes it easy for to choose the right motor or gearmotor by incorporating 3D models into each product page as well as on the customization pages.
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Tech Tips: Brushless DC Motor Basics
This Tech Tips video explains the basics of Brushless DC Motors: how they are designed and how they operate.
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Tech Tips: Back-Drive & Braking
This Tech Tips discusses the advantages of back-drive and brakes and the types of applications for which they are best suited.
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Tech Tips: Duty Cycle
In this video we give you a quick guide to importance of duty cycle for the optimal operation of fractional horsepower motors and gearmotors.
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Tech Tips: Harsh Motor Environments
How fractional horsepower motors are rated for harsh motor environments. Understanding IP ratings and harsh duty requirements is important to accurately communicate an application’s requirements.
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Tech Tips: AC Motor Basics
Understanding the characteristics of AC motors allows engineers select the motor best suited to their application.
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The Groschopp Advantage
What makes Groschopp a special company to work with for our customers? It all comes down to the people that make up the company. Find out how they're at the core of the Groschopp Advantage.
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The History of Groschopp, Inc.
The rich history of Groschopp, Inc. begins in 1930 with a company called Wincharger. How did we get from Wincharger to Groschopp? Watch and find out.
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Tech Tips: How to Check for a Damaged Armature
Here are three quick checks you can perform with a volt/ohm meter to test a DC motor armature winding to determine if a motor armature is functioning properly.
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New DC Brushless Motor
Introducing a robust DC Brushless Motor and gearbox combinations. The new Brushless motor is maintenance-free, highly reliable and has a life of 20,000+ hours.
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Select a Gearmotor – 4 Steps
This how to video guide covers the basics of gearmotor selection in four simple steps: including speed, torque and application requirements.
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Manufacturing Marvels
View Groschopp's manufacturing, quality assurance and engineering capabilities and get an inside look at Groschopp's manufacturing facility and engineering lab located in Sioux Center, Iowa.