Video Transcript
Hello again, this is Janette and Joe with Groschopp and this is the ninth video in our “How to Choose an Electric Motor” series. We’re going to take everything we’ve discussed and apply it in three scenarios with varying levels of customized motors.
Any motor will work for most applications, but there’s usually only one or two types that are best. Sometimes the choice is clear, but other times you will need to weigh priorities.
First up is a cooling pump for an MRI machine. The designers were looking for a minimum of 50,000 hours of operation with a goal of 100,000.
The pump was magnetically coupled to the motor, giving the motor a nice, smooth load with low vibration, but a standard motor was having trouble meeting the life specifications.
Let’s look at the motor reference chart.
Remember the importance of prioritizing your Application Criteria? That’s what we’ve done here, highlighting the characteristics that meet the application requirements. A brush-type DC motor wouldn’t meet the life requirements, but the AC and BLDC motors would meet or exceed all the criteria. Since the application didn’t need the high starting torque or variable speed of a Brushless DC motor, the AC motor was the cost-competitive solution.
With the help of Groschopp engineers, a permanent split capacitor AC motor was chosen. We worked with a bearing manufacturer to choose a lubricant and a method for securing the outer bearing race to increase its life and the life of the motor. We also realized that capacitor life could be an issue. A low-cost solution was found by selecting a standard capacitor with a higher voltage rating.
Let’s move to the next example. A tool manufacturer was designing a Cellulose Insulation Blower that homeowners could use themselves.
This unit needed to be portable, compact, and lightweight. The tool required a one-and-a-half horsepower motor to drive both the high speed blower fan and the insulation agitator.
The manufacturer had already designed the system around a standard motor, but was having failures because the motor couldn’t stand up to the high vibration levels.
An additional challenge of this application was to keep the motor operating within the 15 amp current limit so it could be plugged into an average household outlet.
Let’s look at the quick reference motor chart again.
Occasionally we come across an application where none of the motor types meet all of the application criteria. This is when prioritizing is essential. In these situations we decide which criteria are most important, and go with the motor that will meet the highest priority items first.
Maintaining the required power and speed while keeping the package size small was critical to the success of this project. This made a universal motor the clear choice. Although the customer preferred a quieter motor style, other performance characteristics were more important.
A standard frame size was used by designing a housing and foot mount to make a drop-in replacement for the existing motor. A more robust commutator was also used to limit vibration.
The customer saw a sharp reduction in failure rates plus a good increase in service life with the new motor design.
These two applications are prime examples of this simple truth: you don’t have to settle for an off-the-shelf motor to use in your product. Simple modifications can be made to a standard motor to create a custom design for a non-standard application.
Our final example comes from the automotive industry so you can be sure reliability is essential.
The motor is used on a automatic transmission for motor coaches. Failure of this motor would leave the vehicle stranded causing a potentially dangerous situation for passengers.
The application required a high performance gear motor with a failsafe system built-in. The customer envisioned a motor with a “back up” winding inside the armature that could be engaged in the event of a primary winding failure. In addition, the motor is exposed to grit, water, salt and other environmental factors, so it needed to be well protected.
If you look at the highlighted quick reference chart, you’ll see it looks like there’s only one motor that meets all the application criteria, but in this case the data is a bit deceptive. The chart suggests that a brushless DC motor would be the ideal choice, and in terms of performance it was. Brushless DC motors have high starting torque and naturally run on DC power, but the motor would’ve required a fairly expensive control that wasn’t appropriate for this application.
A significant factor that lead us to a DC motor solution was the intermittent run time of the motor with very short “on” times. With the short duty cycle of the application, there were no concerns about the DC motor brushes wearing out, even in a long-life application.
The final solution was a DC right angle gearmotor with a two-commutator armature and custom designed gear housing. This motor was tested extensively throughout the design cycle by both Groschopp and the manufacturer and it continues to be tested extensively throughout production. There are hundreds of thousands of these motors on the road today with minimal failures.
This is a great example of a “blank sheet” custom design. Although a standard frame size was still used, the IP rating, custom gear housing, and fail-safe requirements called for a fully custom design.
Coming up is the last video in our “How to Choose an Electric Motor” series. We’ll be discussing some of the engineering tools we’ve developed to help make motor selection less daunting. For more information about Groschopp, to read more case studies or find out about our products, check out our website at www.groschopp.com.
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Gear Motor Basics | Case Studies
We’re taking everything we’ve discussed and applying it in three scenarios. Any gear motor will work for most applications, but there’s usually only one or two types that are best.
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Gear Motor Basics | Matching Gear Motors – Integrated Solutions
In this video we discuss how to select a gear motor in four simple steps by choosing an integrated gear motor.
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Gear Motor Basics | Matching Gear Motors – Motor Selection
This video continues our discussion of selecting a gear motor by pairing the separate components. Now we look at how to select a motor based on the reducer selected for the application.
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Gear Motor Basics | Matching Gear Motors – Reducer Selection
In this video we begin our deep dive into gear motor selection. There are two methods for pairing motors and reducers to create the optimal gear motor. Here we begin with the first method by taking a look at gear box selection.
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Gear Motor Basics | Application Parameters
This video covers the important application criteria that need to be considered when selecting a gear motor.
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Gear Motor Basics | Right Angle Reducers
Right Angle reducers are great for applications where size and space are at a premium. With the ability of the the output to turn a 90 degree corner.
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Gear Motor Basics | Planetary Reducers
Planetary reducers are ideal for applications requiring high torque in a small package and an output shaft with coaxial alignment. We'll discuss the construction, characteristics, advantages and disadvantages of Planetary gearboxes.
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Gear Motor Basics | Parallel Shaft Reducers
Parallel shaft gearboxes are an ideal solution for continuous duty applications; applications requiring low torque; applications with higher ambient temperatures; or applications that are cost conscious.
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Gear Motor Basics | An Introduction to Gear Motors
In this video we give a quick overview of motors and explain the rationale for using gear motors - why using a reducer (gearbox) with a motor enables the use of a smaller motor and increased torque and/or speed.
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Tech Tip: Troubleshooting an Overheating Motor
Even when the motor matches the application on paper, you can still run into new variables while testing. Here are six common checks to help determine why your motor may be overheating.
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Tech Tip: Planetary Gearboxes
In this video we discuss planetary gearboxes. Learn the ins and outs of how these reducers work as well as their advantages and disadvantages.
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How to Choose an Electric Motor: Engineering Tools
As we round out this video series, we will share several motor calculation formulas and other tools to help you with the selection process.
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How to Choose an Electric Motor: Case Studies
We’re taking everything we’ve discussed and applying it in three scenarios with varying levels of customized motors. Any motor will work for most applications, but there’s usually only one or two types that are best.
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How to Choose an Electric Motor: Custom Built Electric Motors
In this video we hope to ease any concerns you may have about what’s involved in customizing a motor to fit your application. You don’t have to take a standard motor and try to make it “fit” your application.
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How to Choose an Electric Motor: Brushless DC Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of BLDC Motors. We'll also look at the BLDC motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: AC Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of AC Motors. We'll also look at the AC motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: DC Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of DC Motors. We'll also look at the DC motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: Universal Motors
In this video we discuss the construction, characteristics, advantages and disadvantages of Universal Motors. We'll also look at the Universal Motor performance curves for speed, torque and efficiency.
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How to Choose an Electric Motor: Application Criteria (Part 2)
This is part two of our discussion on application criteria. It seems obvious, but we like to remind our customers to always consider the maximum size and weight of motor their application will allow, and to know what kind of life expectancy the motor will need to have.
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How to Choose an Electric Motor: Application Criteria (Part 1)
This video (and the next) cover important application criteria, first we'll focus on application constraints that need to be taken into consideration during the design process.
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How to Choose an Electric Motor: Introduction & Basics
Selecting the right motor can be a complicated process. In this first video we introduce the basic concepts of electric motors.
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How To Switch Your Voltage between 12V and 24V-48V on a Groschopp Brushless Control
This video shows a short step by step tutorial on how to switch the output voltage on a Groschopp brushless control.
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How To Set Current Limit on a Groschopp Brushless Control
This short video shows how to set your current limit on a Groschopp brushless control.
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How To Set Gain on a Groschopp Brushless Control
Watch this video to learn about gain and how to set it on a Groschopp brushless control.
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Groschopp Tech Tips: Motor Search Tool
This tutorial video shows you how to use Groschopp's motor search tool to find your ideal motor.
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Tech Tips: Brushless Control Basics
By watching this video, you will learn the basics of all of Groschopp's brushless controls, their enclosure types, and low volt and high volt options.
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Tech Tips: Oil vs. Grease
In this video, we will explain 7 factors to consider when deciding between oil and grease to determine which type of lubricant is best for your gear motor.
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Planetary Right Angle DC Gear Motors
Groschopp offers a line of Planetary Right Angle DC Gear Motors that provide the advantages of standard right angle gearmotors without giving up efficiency.
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Groschopp Introduces Customizations and 3D Models
Groschopp makes it easy for to choose the right motor or gearmotor by incorporating 3D models into each product page as well as on the customization pages.
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Tech Tips: Brushless DC Motor Basics
This Tech Tips video explains the basics of Brushless DC Motors: how they are designed and how they operate.
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Tech Tips: Back-Drive & Braking
This Tech Tips discusses the advantages of back-drive and brakes and the types of applications for which they are best suited.
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Tech Tips: Duty Cycle
In this video we give you a quick guide to importance of duty cycle for the optimal operation of fractional horsepower motors and gearmotors.
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Tech Tips: Harsh Motor Environments
How fractional horsepower motors are rated for harsh motor environments. Understanding IP ratings and harsh duty requirements is important to accurately communicate an application’s requirements.
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Tech Tips: AC Motor Basics
Understanding the characteristics of AC motors allows engineers select the motor best suited to their application.
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The Groschopp Advantage
What makes Groschopp a special company to work with for our customers? It all comes down to the people that make up the company. Find out how they're at the core of the Groschopp Advantage.
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The History of Groschopp, Inc.
The rich history of Groschopp, Inc. begins in 1930 with a company called Wincharger. How did we get from Wincharger to Groschopp? Watch and find out.
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Tech Tips: How to Check for a Damaged Armature
Here are three quick checks you can perform with a volt/ohm meter to test a DC motor armature winding to determine if a motor armature is functioning properly.
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New DC Brushless Motor
Introducing a robust DC Brushless Motor and gearbox combinations. The new Brushless motor is maintenance-free, highly reliable and has a life of 20,000+ hours.
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Select a Gearmotor – 4 Steps
This how to video guide covers the basics of gearmotor selection in four simple steps: including speed, torque and application requirements.
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Manufacturing Marvels
View Groschopp's manufacturing, quality assurance and engineering capabilities and get an inside look at Groschopp's manufacturing facility and engineering lab located in Sioux Center, Iowa.